Robotics & Welding Expert

Objective of the Position: Sets up robot systems (welding/handling) and/or the tools interlinked in the process under lean manufacturing guidelines. The incumbent will support product and fixture/tool development with virtual simulation tools and will also provide assistance with commissioning / implementation of machines and execution of basic maintenance work.

Essential Accountabilities: The position incumbent ensures, that

• Commissioning & Launch Support of automated production lines

• Support for new start-ups up to customer acceptance:

• Machine (preferable experience with Yaskawa, generation DX100/ DX200/ YRC) /Weld Fixture acceptance according to specifications and layout

• Machine commissioning & machine setup: TCP, axis calibration, communication etc.

• Device commissioning

• Creation of new programs (application-specific: welding, handling, etc.; )

• Determination of welding parameters

• Device tuning

• Validation of the first parts

• Preparation of the complete documentation, including the parameters relevant to production

• Start-up support

• Review and/or update of existing documentation

• Transfer of documentation with data backups to production after customer acceptance

• Analysis of macrosection, rework, process and cycle time reports (line balancing)

• Optimization of programs and processes, based on the mentioned analyses

• Virtual Accessibility/cycle time studies with the help of robotic simulation software "MotoSim"

• Support during virtual consytruction phase of weld tooling and design approval & buyoff at supplier.

• Fit & Accessibility Coordination in cooperation with equipment design / jig construction for jigs & fixtures

• Support in the preparation of the production readiness and process capability of the production plants

• Participation in FMEAs and initiation of corrective measures for tooling and machine layout

• Support of the program teams in new start-ups, feasibility studies and the definition of processes

• Systematic troubleshooting and cooperation in the continuous improvement process "CIP" within cycle time targets

• Monitoring of the production cells and the adjoining necessary peripheral devices

• Training of qualified personnel (YASKAWA & SKS)

Secondary Accountabilities: The position incumbent ensures, that

• Conduct all business related activities for, and on the behalf of, Eberspaecher within the limits of applicable local, state, and federal legal requirements.
• Provide support to, and compliance with, all local and corporate Eberspaecher Health, Safety & Environmental (HSE) policies, procedures and other HSE related requirements.
• Quality - Demonstrates accuracy and thoroughness and follows all ENA polices related to TS16949 and ISO 14001; looks for way to improve and promote quality.
• Other duties as assigned.

Requirement Profile:

Professional Background / Basic Qualification / Work Experience:

• Associates degree in robotics, automation, engineering or equivalent experience
• Minimum of 5 years of robotic/welding experience, preferable with Yaskawa Motoman and SKS, in the automotive industry
• Experience with Fronius weld equipment, preferred
• Experience with welding (by hand), preferred
• Ability to travel domestically and internationally by car or plane
• To perform this job successfully, an individual must be proficient in the Microsoft Suite (Office, Excel, PowerPoint, etc.)

Technical Expertise:

• Ability to apply mathematical concepts and operations, including calculations, percentages, statistical analysis, etc.
• Knowledge of engineering fundamentals in manufacturing fixtures and gages
• Ability to read and comprehend instructions, short correspondence, and memos, and write simple correspondence.
• Knowledge of continuous improvement of products for manufacturability.
• Strives to continuously improve expertise, knowledge and skills.
• Extensive knowledge of GD&T
• Experience with gaging concepts and design
• Experience with NAAMS standards
• Experience with welding fixtures preferred (automotive exhaust)

Experience with Catia/UG are a plus